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PEDAL CAR PRODUCTS
OTHER RIDE ON TOYS
OTHER COOL KID TOYS
PEDAL CAR RESOURCES
 Pedal Car
Chassis Kit
NOTE: Chassis Only ...
Product SKU/Part Number: CHASSIS
$79.00
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 Pedal Car Body
Wood Kit ...
Product SKU/Part Number: WKIT
$79.00
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 Pedal Car Kit
Complete Pedal Car Kit ...
Product SKU/Part Number: PPKIT
$159.00
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C&N Rocky Roadster
Pedal Car Kit Information
The C&N Reproductions "Rocky Roadster" Pedal Car Kits are developed with the do-it-your-selfer in mind and offer the opportunity to build and customize a pedal car for your own child. Designed to be completely assembled by an adult, this pedal toy is recommended for smaller kids, ages 2-5 yrs. On this page you'll find more detailed information about this pedal car kit and how to build a pedal car using this kit. The complete pedal car kit, Part No. PPKIT ships in 2 seperate cartons. One carton contains a pedal car chassis kit, Part No. CHASSIS, the other carton contains a wooden pedal car body kit, Part No. WKIT. Below you will find pictures and descriptions of each carton's contents, along with some very helpful assembly tips. Very Important. Study the instructions that comes with each kit to be sure of proper parts fit and usage. Then get busy creating memories that will last a life time and enjoy the fun of building a personalized custom pedal car with or for your young child.
First let's take a look at what you get with the Chassis Kit. Pedal Car Chassis Kit, Part No. CHASSIS
 Contents: 1ea. Partially assembled pedal car chassis, black powder coated tubing. 1ea. 9" diameter steel drive wheel with rubber tire. 3ea. 9" diameter standard bushed steel wheels with rubber tires. 1ea. Pivot Rod Hanger Assembly with 4ea. 1/4" self locking nuts 1ea. Chrome steering wheel shaft. 1ea. Plastic Parts Bag. Contents: 1ea. Chrome steering wheel 1ea. Chassis assembly instructions 1ea. Steering shaft support bracket 1ea. Fastener Parts Bag contents: 3ea. Plastic wheel spacers 2ea. steel washers, 5ea. wheel lock caps 1ea. Steering wheel attachment bolt with locknut. |
Partially Assembled Pedal Car Chassis
 Details: Black, powder coated, steel tubing with hard plastic pedals, this partially assembled pedal car kit chassis needs very little to complete. The front and rear axles, bushings, steering mechanism and the pedal push rods with installed pedals are already assembled from the factory. All that's left to do is assemble the pedal push rod hanger / pivot assembly, add a body " PCWKIT ", install the wheels, then mount the steering shaft support bracket to the body and install the chrome steering wheel and shaft. TIP: Before starting, we suggest you gently snug down all factory installed nuts and bolts to be sure they are tight. Leave pedal push rods tie wrapped to front axle. |
9" Diameter Steel Wheels with Rubber Tires
 Details: 1 each, 9 inch diameter drive wheel with rubber tire. Inside of wheel is powder coated dark blue, in the center of the drive wheel there is a 7/16" hole with a slot on either side "as seen in photo" designed to mate with the drive end of the axle. The outside of the wheel is also finished in the same dark blue with a painted white wall and a standard center axle bushing. |
 Details: 3 each, 9 inch diameter wheels with rubber tires. The inner and outside of each wheel is powder coated dark blue, with painted white walls on the outer surface of the rim. All feature 3/8" I.D, standard hard nylon center bushings that slide over the Axles. All four wheels are held onto the axles with press/hammer on retaining caps. Tip: Mount the pedal car's body before permanently mounting the wheels. Just slide the wheels on the axles as needed until the car is finished thus making it much easier to work on |
Pivot Rod Hanger Assembly.
 Details: - Pedal Pivot Rod Hanger Assembly.
- 1 each, packaged seperately.
- 4ea. 1/4 inch self locking mount nuts.
- 2 pivot pins with 3 washers and a cotter pin each.
- Finished in non-toxic black powder coating.
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Plastic Parts Bag Contents.
 Contents: - 1each, Steering wheel shaft support.
- 1each, Chromed Steering Wheel.
- 1each, Detailed Assembly Diagram.
- 1each, Fastener Parts Bag.
Contents: 3ea. Plastic wheel spacers (front wheels) 2ea. Steel washers 5ea. Wheel fastener caps / washers 1ea. Steering wheel fastener bolt & nut TIP: Install wheel fasteners last. |
 Contents: 1each. Steering Shaft ( Individually Bagged ) |
CHASSIS ASSEMBLY TIPS The C&N Reproductions, Pedal Car Chassis Kit is very easy to build and goes together quickly. Most of the chassis kit is pre-assembled and designed to assemble quickly needing just the Pedal Pushrod Hanger, Steering Assembly and Wheels installed. To help make assembly even easier and to see what the kit consisits of, we have provided detailed photos of these assemblies along with a couple of building tips This chassis kit is designed for use with C&N Reproductions, Wooden Body Kit for pedal cars, you can also design and build your own custom pedal car body is if you so desire. Important: Study the included assembly drawing closely before and while building the pedal car chassis kit. General assembly: To begin the pedal pushrod hanger assembly is attached to the chassis and the pedal pushrods to the hanger. Next before installing the steering mechanism, a pedal car body with a dash or cowling designed to accept the steering shaft support must be attached to the pedal car chassis. Then the steering components can be installed. Last Step: After the body is permanently mounted, the wheels can be attached with the included locking cap washers.
Assembly of Pivot Rod Hanger Assembly to Pedal Car Frame.
 #1. Assemble "Pedal Pivot Rod Hanger Assembly" to pedal car frame. A. Work from the top of the frame. B. Remove the 4 locknuts that came with the hanger assembly. C. Insert the 4 threaded rods of the Hanger Assembly thru the most forward holes in the frame so the threaded ends protrude thru the bottom of the frame. (See arrows in photo) D. Install the 1/4" locknuts that came with the hanger. NOTICE: Pedal push rods are still tie-wrapped to front axle. |
Tighten Hanger Assembly Attachment Lock-Nuts
 Working from the bottom of the frame. Use an appropriate wrench (7/16") Carefully tighten the 1/4" locknuts. After tightening. Threaded rod ends should fully engage locknuts as seen in photo. |
Attach Pedal Push Rods to Pivot Rod Assembly
 Remove tie-wraps that hold the Pedal Push-Rods to the front axle. TIP: To safely and easily cut the tie-wraps use wire cutters. |
 Seperate the Cotter Pin, 3 washers, and Pivot Pin from one of the Hanger Pivot Rods. 1. Assemble 1 washer to Pivot Pin. 2. From the outside, slide Pivot Pin and washer thru Pedal Rod. 3. Add another washer to Pivot Pin. (sandwich Pedal Rod between washers) 4. Slide Pivot Pin with washers and Pedal Rod thru Hanger Rod. 5. Install last washer then install cotter pin. 6. Repeat assembly for opposite side. |
 When assembled the hanger rod, pedal rod, pivot pin and washers should look like the photo on the left. (Bottom View) NOTICE: Washers seperating hanger rods and pedal rods with cotter pins installed on the inside. |
 Completed Hanger Rod and Pedal Rod Assembly It is now time to build and attach a body to the frame. We suggest waiting until the body is assembled and installed on the chassis before permanently installing the wheels. |
Here is a look at the Wood Body Kit designed for this chassis! Wooden Body Kit, Part No. WKIT
 As Shipped: As shipped the wooden pedal car body kit includes, high quality pre-cut wood parts, Instructions, and an assortment of wood screws, all neatly packed in a heavy card board box measuring 19" long x 13" wide x 3" tall and weighing 7 lbs. Bill of Materials listed below with photos. |
 Rocky Roadster Pedal Car Kit Instruction Manual 1ea. & Fastener Hardware Contents: 6ea. Spare hardware 72ea. #4 x 5/8" flat-head wood screws 4ea. #8 x 1-1/2" sheet metal screws 2ea. #8 x 1/2" sheet metal screws 2ea. #6 x 1/2" sheet metal screws |
 Part A, 1-each, 7-3/4" x 12" (Seat), 1/4" Plywood NOTE: The original Bill of Materials said this piece was supplied with 1/2" x 1/2" notches, ours was not. We will cut the notches ourselves later. Part B, 2-each, 7-3/4" x 18-5/16" (Sides), 1/4" Plywood Part C, 1-each, 7-3/4" x 11" (Back), 1/4" Plywood |
 Part D, 2-each, 9-13/16" x 6-1/2" (Hood Sides), 1/4" Plywood Part E, 2-each, 9-7/8" x 4-9/16" (Hood Angles), 1/4" Plywood Part F, 1-each, 9-3/4" x 6-1/16" (Hood Top), 1/4" Plywood Part G, 1-each, 5-1/2" x 6-1/2" (Grill), 1/4" Plywood |
 Part H, 1-each, 3/4" x 3-1/2" x 12" (Dashboard), Hardwood Part J, 1-each, 3/4" x 7-1/2" x 8-1/4" (Grill Housing), Hardwood Part K, 1-each, 3/4" x 1-1/2" x 11" (Rear Seat Support), Hardwood Part L, 1-each, 3/4" x 3-12" x 12" (Front Seat Support), Hardwood Part M, 2-each, 3/4" x 3-12" x 6" (Side Seat Supports), Hardwood Part N, 1-each, 3/4" x 1-1/2" x 10" (Bumper), Hardwood |
 Part P, 2-each, 1/2" x 1-12" x 4" (Shaped Connectors), Hardwood Part Q, 2-each, 3/4" Quarter-round x 7-3/4", Hardwood Part R, 2-each, 3/4" Quarter-round x 10-3/4", Hardwood Part S, 4-each, 3/4" Quarter-round x 3", Hardwood Part T, 4-each, 1/2" Quarter-round x 5-1/4, Hardwood Part V, 5-each, 1/4" Quarter-round x 12", Hardwood |
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